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Blade Repair / Mould Plug Heating Mat

   
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BLADE REPAIR / MOULD PLUG HEATING MAT

Wind turbine blades can be damaged or degraded by several factors. Working at optimum wind conditions a blade tip could be turning at speed well over 100 miles an hour. Many factors like sand, ice, rain, UV rays and insects to name a few can have serious adverse effects on the leading edge. Lightning and bird strikes can also lead to damage and reduction in productivity. Over time, the blade is subjected to a serious amount of damage.
                                                
Thermo Blade Repair Mats (BRM) is used for curing composite material while manufacturing & repair works. BRM transfers heat directly from the mat to the composite making it very energy efficient. Requires very less energy compared to autoclaving process for curing the composite. BRMs are light weight, can be easily carried to adverse locations and very user friendly. These mats have a smooth surface touching the composite to be cured hence leaves no cable impressions on the cured composite. BRM has an inbuilt safety thermistor which will cut off the power as soon as the temperature reaches the preset level.

Thermo Mould Plug Heating Mats (PHM) are used for mould plug heating application. PHM transfers heat directly to the plug surface making it very energy efficient. PHM mats are controlled through a PID controller which allows the programmer to have different temperature zones at different sections of the plug surface which is not possible with traditional autoclaving process. PHM comes with built in safety thermistor ensuring that the mould is not exposed to higher temperatures.  PHM direct heat transfer & precise temperature ensures that the required Tg is achived at reduced costs.

Construction

Thermo heating mats comprise of flexible heating element, sandwiched between two layers of Glass fiber cloth impregnated Aluminum foil.  Heating element is distributed very uniformly between the aluminum foils. Provided with a temperature limiter preset at desired temperature for safety. Has an inbuilt temperature sensor for precise temperature control.  The heating elements terminate on cold leads, which are connected to the power supply.

   
  FEATURES
Uniform Heating Close and evenly distributed heating element ensures effective and uniform heating.
Highly Efficient Heat is applied directly on the surface resulting in minimal heat loss.
Easy Maintenance Being an external heating system, maintenance is possible without the need for costly, disturbing shutdowns.
Precise Temperature
Control
Thermostatic controls associated with heaters enable very precise temperature control with minimal thermal lag.
Adaptability The high flexibility of the carrier material enables the heaters to fit snug on complicated shapes and   bends and hence suited to all shapes and sizes.
Long Life The high flexibility also ensures good heating element contact resulting in lower element temperatures and hence long life.
Custom-built Thermo Heating mats are designed to suit individual requirements to accommodate any shape and size.
   
  TECHNICAL SPECIFICATIONS
Operating Voltage  230V / 110V AC
Max. Watt Density  350  W/M2
Max. operating Temperature  120°C
Temperature Sensor  RTD / Thermocouple (optional)
Power/Control Connection  1.0 M of Lead cable

Range

Catalog Reference No. Width (M) Length (M) Area (Sq.m) Watts (W)
  Blade Repair Mat 350 W/Sqm. - 230V
BRM-175/1 0.5 1.0 0.5 175
BRM-350/2 0.5 2.0 1.0 350
BRM-350/1 1.0 1.0 1.0 350
BRM-700/2 1.0 2.0 2.0 700
 
Catalog Reference No. Width (M) Length (M) Area (Sq.m) Watts (W)
  Plug Heating Mat 350 W/Sqm. - 230V
PHM-4 1.0 4.0 4.0 1400
PHM-5 1.0 5.0 5.0 1750
PHM-6 1.0 6.0 6.0 2100
PHM-7 1.0 7.0 7.0 2450
 
 For more details and business enquiries, Please contact us.
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